Strength-based design of a sunflower stalk cutter machine design using finite element analysis and experimental validation

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dc.authoridirsel, gürkan/0000-0003-0828-6560
dc.authorwosidirsel, gürkan/ADU-5763-2022
dc.contributor.authorIrsel, Gurkan
dc.date.accessioned2024-06-12T11:02:01Z
dc.date.available2024-06-12T11:02:01Z
dc.date.issued2022
dc.departmentTrakya Üniversitesien_US
dc.description.abstractIn this study, the total algorithm of the strength-based design of the system for mass production has been developed. The proposed algorithm, which includes numerical, analytical, and experimental studies, was implemented through a case study on the strength-based structural design and fatigue analysis of a tractor-mounted sunflower stalk cutting machine (SSCM). The proposed algorithm consists of a systematic engineering approach, material selection and testing, design of the mass criteria suitability, structural stress analysis, computer-aided engineering (CAE), prototype production, experimental validation studies, fatigue calculation based on an FE model and experimental studies (CAE-based fatigue analysis), and an optimization process aimed at minimum weight. Approximately 85% of the system was designed using standard commercially available cross-section beams and elements using the proposed algorithm. The prototype was produced, and an HBM data acquisition system was used to collect the strain gage output. The prototype produced was successful in terms of functionality. Two- and three-dimensional mixed models were used in the structural analysis solution. The structural stress analysis and experimental results with a strain gage were 94.48% compatible in this study. It was determined using nCode DesignLife software that fatigue damage did not occur in the system using the finite element analysis (FEA) and experimental data. The SSCM design adopted a multi-objective genetic algorithm (MOGA) methodology for optimization with ANSYS. With the optimization solved from 422 iterations, a maximum stress value of 57.65 MPa was determined, and a 97.72 kg material was saved compared to the prototype. This study provides a useful methodology for experimental and advanced CAE techniques, especially for further study on complex stress, strain, and fatigue analysis of new systematic designs desired to have an optimum weight to strength ratio.en_US
dc.description.sponsorshipTrakya University Scientific Research Projects Coordination Unit (TURKEY) [2019/158, 2019/47, 2180668, 1512]; Becan Makine Co.; Irtem Agricultural Machinery Industry. Ltd. Co. (Hayrabolu/Tekirdag TURKEY); Bias Engineering Co. Ltd.; SENSOR TEK Engineering and Measurement Systems Co. Ltd. (Hottinger Bruel & Kjaer representative of Turkey)en_US
dc.description.sponsorshipThe author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported by Trakya University Scientific Research Projects Coordination Unit (TURKEY) by TUBAP 2019/158 and 2019/47; TUBITAK 1512 program and 2180668 project number; Becan Makine Co. Irtem Agricultural Machinery Industry. Ltd. Co. (Hayrabolu/Tekirdag TURKEY), Bias Engineering Co. Ltd. and SENSOR TEK Engineering and Measurement Systems Co. Ltd. (Hottinger Bruel & Kjaer representative of Turkey). The authors declare the following financial interests/personal relationships which may be considered as potential competing interests: Gurkan IRSEL has patent #Turk Patent Institute: 2020/14499.en_US
dc.identifier.doi10.1177/09544062211059741
dc.identifier.endpage1168en_US
dc.identifier.issn0954-4062
dc.identifier.issn2041-2983
dc.identifier.issue2en_US
dc.identifier.scopus2-s2.0-85122144451en_US
dc.identifier.scopusqualityQ2en_US
dc.identifier.startpage1147en_US
dc.identifier.urihttps://doi.org/10.1177/09544062211059741
dc.identifier.urihttps://hdl.handle.net/20.500.14551/21101
dc.identifier.volume236en_US
dc.identifier.wosWOS:000736632400001en_US
dc.identifier.wosqualityQ3en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherSage Publications Ltden_US
dc.relation.ispartofProceedings Of The Institution Of Mechanical Engineers Part C-Journal Of Mechanical Engineering Scienceen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subjectFinite Element Method-Based Fatigue Analysisen_US
dc.subjectSystematic Engineering Approachen_US
dc.subjectStructural Stress Analysisen_US
dc.subjectStructural Optimizationen_US
dc.subjectExperimental Stress Analysisen_US
dc.subjectOptimizationen_US
dc.subjectFatigueen_US
dc.subjectWearen_US
dc.subjectFeaen_US
dc.titleStrength-based design of a sunflower stalk cutter machine design using finite element analysis and experimental validationen_US
dc.typeArticleen_US

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